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• Coding guide
• Recommended number of teeth
• Special executions
• Application recommendations
• Grades
• Solid carbide slitting saws – fine teeth - 1101
• Solid carbide slitting saws – large teeth - 1102
• Solid carbide slitting saws – extra fine teeth - 1103
• Solid carbide slitting saws - Teeth coated for INOX - 1104
• Solid carbide angled slitting saws - CW-CCW - 1105
• Fully ground solid carbide discs - 1106
• Milling arbors with front clamping - 2810 /2811 /2815
• Milling arbors with rear clamping - 2820 /1820

• Spare parts

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Machinery

The Technology Center has an efficient machine park composed of an automatic lathe, various state-of-the-art 5-axis CNC machining centers, and an automated turning and milling center for six-sided machining. We work with spindle speeds of 8,500 to 60,000 rpm and an internal cooling supply of 40 to 200 bar.

Fixturing and Cooling

Regarding production technology, we use precision tool holders, shrink fit, and hydraulic chucks. Workpiece clamping includes zero-point fixtures, centring collets, and three-jaw chucks. For cooling, we use vegetable-based cutting oils, synthetic and mineral oils, as well as emulsions.

Analyzing and measuring

Measuring equipment and systems include, among others, 3d axes, which are part of our equipment. We analyze bores for run-out, cylindricity, diameter, roughness, etc., as well as milled features regarding perpendicularity and planarity. In addition, we have a measuring arm for a measuring range of 1200 mm and a precision of 16 μm, surface roughness measuring devices, a scanning electron microscope for photomicrographs with 50.000 amplification, as well as rotating dynamometers for cutting force measuring (feed and torque) and torsion force analysis.

CAD/CAM

With CAD-software-solutions of the latest generation, we can model complete surfaces, parts, or meshes. Thus, we are capable to import, analyze and potentially optimizing projects submitted by our customers. Our modern CAM software allows us to performant programming, precise simulation, and optimal CNC coding for each machine tool. The capacity of the machines is fully used in synergy with the CrazyTools.

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Drilling titanium is highly demanding. One of the reasons is the combination of its high elasticity and tensile strength. Because of its high toughness, chip breaking is difficult to realize, and due to the low thermal conductivity of titanium, heat diffuses directly into the tool. In addition, titanium tends to form built-up edges. All of this leads to higher wear, poor surface quality, and insufficient process reliability.

In addition, not all titanium is the same. Depending on the type of titanium, pure or alloyed, the machinability is very different. Mikron Tool has therefore developed two new products

• CrazyDrill Cool Titanium PTC for pure titanium
• CrazyDrill Cool Titanium ATC for titanium alloys

These drills, which are perfectly matched to the respective titanium grades, achieve maximum drilling performance combined with high process reliability. It is now even possible to drill titanium alloys up to 10xd in a single step without multiple pecking for chip removal.

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• Material-specific cutting geometry S and SX
• High cutting-edge stability and robustness
• Innovative and efficient cooling concept
• Ultra-fine carbide grade and homogeneous coating

Your advantages

• High-performance milling of difficult-to-machine materials
• Milling with high-profile precision
• No overheating of the cutting edges and a chip-free milling zone

• Workpiece almost burr-free

Your benefits

• Excellent surface quality
• Up to 3 x shorter milling process
• Up to 2 x longer tool life
• Highest process reliability under the most challenging conditions

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Advantages

• SHORT MACHINING TIME: Highest chip removal rate
• LONG TOOL LIFE: Thanks to efficient and patented cooling
• EXCELLENT SURFACE QUALITY: Ra ≤ 0.5 μm
• PERFECT CHIP CONTROL: Thanks to specific geometry and greater coolant flow

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It is available in the diameter range from 1 mm to 8 mm and a maximal milling depth of 5 x d.

Performance features

• Highest speed and feed
• Integrated cooling
• Pre-machining and finishing with one tool

• New chip-splitting concept

Your advantages

• Time and cost saving
• Excellent surface quality
• Reliable process

• Perfect chip control

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• Coding guide
• Infos and advantages, cutting geometries
• Grades
• Standard machining data
  - CUT 16 . max 20 mm
  - CUT 22 . max 42 mm
  - CUT 31 . max 65 mm
• Holders
  - H
  - HX
  - HZ
• Holders with integrated coolant supply
  - HZ-JET
• Cut off inserts
  - U
  - P
  - T
• Inserts for grooving, turning and cut off
  - G

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CYCLON X
Next-generation cutting tools with internal coolant.

FASTER, FURTHER
In the demanding world of high-precision machining, some follow the trends… while others set them. Cyclon X customers from Louis Belet are among the pioneers.

• 336H Cyclon X Pilot Drill
• 376H-10 Cyclon X Drill
• 1620H Cyclon X End mill
• 1520H Cyclon X End mill

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• Coding guide
• Infos and advantages
• Grades & standard machining data
• Holders
• Parting off - 251 / 261
• Front turning - 252 / 262
• Back turning - 253 / 263
• Grooving and turning - 254 / 264
• Threading - 256 / 266
• Blank inserts - 251E / 261E
• Axial machining (holders and inserts) - RFG
• Spare parts and accessories

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