A GREAT YEAR FOR THE MIKRON TOOL R&D DEPARTMENT!

Sensational high-performance tools straight from Mikron Tool's R&D department!

Mikron Tool, a leading solution provider for machining high-performance materials, presents three new high-end solid carbide tools.

• CrazyMill Cool CF: A high-performing mill for high efficiency milling with incredibly good surface quality Ra 19.7 μin (0.5 μm) or better.

• CrazyMill Cool SF: A super finishing end mill that brings mill surfaces to a grinding/polishing quality level up to Ra 11.8 μm (0.3 μm) or better. Both end mills are in the diameter range from .039" to .315" (1 to 8 mm) and in two cutting lengths of 3 x d and 4 x d

• CrazyDrill Titanium TK / TN: A micro drill specifically developed for pure Titanium and Titanium alloys in the diameter range between .008" and .079" (0.2 and 2.0 mm)

Details/Data Download

The post Brochure New Products 2024-2025 appeared first on JCS PRECISION TOOLING SDN. BHD..

TOP PERFORMANCE IN SMALL DIMENSIONS

It is important to us that we are highly competent in everything we do. We make this possible by specializing in a core area. Our strength is machining in the small diameter range, with a focus on difficult-to-machine materials. To this end, we always offer new, maximizing solutions to our customers.

Various awards for our trend-setting new developments in the drilling and milling sector prove that we are on the right track with our strategy.

Standardized tools at Mikron Tool means the highest performance, the best quality, and the highest precision directly from stock. Our product line includes tools for centring, drilling, milling, and deburring in the diameter range of 0.1 to 6.35 mm.

Our customized tools range from those for centring and chamfering to those for drilling, milling, turning, reaming, and deburring all the way up to complex combination tools in the diameter range of 0.1 mm to 32.0 mm.

Details/Data Download

The post Toolbook 2024-2027 appeared first on JCS PRECISION TOOLING SDN. BHD..

• CENTRING
• DRILLING
• MILLING
• DEBURRING

Details/Data Download

The post Mikron Tool Product Overview appeared first on JCS PRECISION TOOLING SDN. BHD..

Drilling titanium is highly demanding. One of the reasons is the combination of its high elasticity and tensile strength. Because of its high toughness, chip breaking is difficult to realize, and due to the low thermal conductivity of titanium, heat diffuses directly into the tool. In addition, titanium tends to form built-up edges. All of this leads to higher wear, poor surface quality, and insufficient process reliability.

In addition, not all titanium is the same. Depending on the titanium, pure or alloyed, the machinability is very different. Mikron

Tool has therefore developed two new products:

• CrazyDrill Cool Titanium PTC for pure titanium
• CrazyDrill Cool Titanium ATC for titanium alloys

These drills, which are perfectly matched to the respective titanium grades, achieve maximum drilling performance and high process reliability. It is now possible to drill titanium alloys up to 10xd in a single step without multiple pecking for chip removal.

Details/Data Download

The post Brochure Crazydrill Cool Titanium appeared first on JCS PRECISION TOOLING SDN. BHD..

• Material-specific cutting geometry S and SX
• High cutting-edge stability and robustness
• Innovative and efficient cooling concept
• Ultra-fine carbide grade and homogeneous coating

Your advantages

• High-performance milling of difficult-to-machine materials
• Milling with high-profile precision
• No overheating of the cutting edges and a chip-free milling zone

• Workpiece almost burr-free

Your benefits

• Excellent surface quality
• Up to 3 x shorter milling process
• Up to 2 x longer tool life
• Highest process reliability under the most challenging conditions

Details/Data Download

The post Brochure Crazymill Cool Micro appeared first on JCS PRECISION TOOLING SDN. BHD..

New concept

• Drilling - Chamfering - Milling - Deburring: Four operations in three steps with two tools.

• High efficient machining in shorter time for titanium, stainless steel and cobalt chrome.

Performance features

• Highest stiffness

• New cutting geometry

Your advantages

• Shorter milling process
• Highest profile precision
• Excellent surface quality

• Minimal burr

Details/Data Download

The post Brochure Crazytool Hexalobe appeared first on JCS PRECISION TOOLING SDN. BHD..

Machinery

The Technology Center has an efficient machine park composed of an automatic lathe, various state-of-the-art 5-axis CNC machining centers and an automated turning and milling center for six-sided machining. We work with spindle speeds of 8,500 to 60,000 rpm and an internal cooling supply of 40 to 200 bar.

Fixturing and Cooling

Regarding production technology we use precision tool holders, shrink fit and hydraulic chucks. Workpiece clamping includes zero-point fixtures, centring collets as well as three-jaw chucks. For cooling we use vegetable based cutting oils, synthetic and mineral oils as well as emulsions.

Analyzing and measuring

Measuring equipment and systems include, among others, 3d axes are part of our equipment. We analyze bores for run-out, cylindricity, diameter, roughness etc. as well as milled features regarding perpendicularity and planarity. In addition, we have a measuring arm for a measuring range of 1200 mm and a precision of 16 μm, surface roughness measuring devices, a scanning electron microscope for photomicrographs with 50.000 amplification as well as rotating dynamometers for cutting force measuring (feed and torque) and torsion force analysis.

CAD/CAM

With CAD-software-solutions of the latest generation we can model complete surfaces, parts or meshes. Thus, we are capable to import, analyze and potentially optimize projects submitted by our customers. Our modern CAM software allows us performant programming, precise simulation and optimal CNC coding for each machine tool. The capacity of the machines is fully used in synergy with the CrazyTools.

Details/Data Download

The post Brochure Crazy Service Products appeared first on JCS PRECISION TOOLING SDN. BHD..

Advantages

• SHORT MACHINING TIME: Highest chip removal rate
• LONG TOOL LIFE: Thanks to efficient and patented cooling
• EXCELLENT SURFACE QUALITY: Ra ≤ 0.5 μm
• PERFECT CHIP CONTROL: Thanks to specific geometry and greater coolant flow

Details/Data Download

The post Brochure Crazymill Cool P&S / Corner Radius appeared first on JCS PRECISION TOOLING SDN. BHD..

It is available in the diameter range from 1 mm to 8 mm and a maximal milling depth of 5 x d.

Performance features

• Highest speed and feed
• Integrated cooling
• Pre-machining and finishing with one tool

• New chip-splitting concept

Your advantages

• Time and cost saving
• Excellent surface quality
• Reliable process

• Perfect chip control

Details/Data Download

The post Brochure Crazymill Cool Square / Corner Radius – Z4 appeared first on JCS PRECISION TOOLING SDN. BHD..